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Brother PE540D Review

Brother PE540D Embroidery Machine

If you’re in the market for an embroidery machine, Brother is bound to be one of the top brands on your list of options. But that said, the long line up of products from Brother can really leave you confused. To make your decision easier, this detailed review will give you all the juicy details about the Brother PE540D embroidery machine that comes with 70 built-in decorative designs, 35 Disney designs, 5 fonts and a ton of other features. Keep reading to find out what this embroidery machine has to offer.

Preloaded with Numerous Embroidery Designs

Perhaps the most appealing feature of this embroidery machine is the wide range of preloaded designs that comes with it. There are up to 35 built-in Disney designs from which to choose, and you get to embroider the magic of Disney on all your creations with characters like Mickey Mouse, Donald Duck, Goofy, and Winnie the Pooh. With an additional 120 frame pattern combinations, 70 decorative designs and 5 embroidery letting fonts, your embroider creations are endless when using this machine.

Supports Computer Connectivity via USB

The Brother PE540D embroidery-only machine can connect to with PCs via USB cables. What this means is that you can import additional designs from your computer or update the machine’s software.

If you want to expand your embroidery designs, simply visit iBroidery.com. This website offers exclusive embroidery styles to Brother’s customers. There are thousands embroidery downloads to choose from at iBroidery that you’ll be spoilt for choice.

It’s also possible to import embroidery designs from other 3rd party websites. However, do keep in mind that this digital embroidery machine only supports .pes file formats.

Brother PE540D 4x4 Embroidery Machine

LCD Display with Intuitive Menu

When it comes to ease of operation, you won’t be disappointed with what this embroidery machine offers. It has a backlit LCD display that allows you to view all your preloaded designs and tutorials.

The LCD screen also has a bright LED light that illuminates your workspace and menu options are easy to navigate using the touch sensitive screen. Included in the package is a stylus pen for easier use when interacting with the touch screen LCD display.

The interface is so simple to use that even a beginner will have no problems putting it to work. Brother’s PE540D machine also offers on-screen help, as well as built-in languages for speakers of other languages.

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Generous 4”x4” Embroidery Working Area

If you’re working on kids’ jeans or school bags, you’ll have plenty of space to add your embroidery patches when using this machine. It has a generous 4”x4” work area that offers ample space to perform embroidery tasks, be it lettering or adding decorative designs.

Designed with a Convenient Automatic Needle Threader

Are you tired of using tweezers and magnifying glasses when trying to thread your needle? Well, you can now get some relief through Brother’s PE540D embroidery only machine. It features an automatic needle threader that only takes a single touch to operate.

Pattern rotating options also allow you to stitch your embroidery designs at an angle of 1, 10 or 90 degrees. With this 400 stitches per/minute embroidery machine, you can create works of art in no time.

Brother PE540D Embroidery Machine Accessories

• 3 bobbins

• Needle set

• 2 medium and 4 large spool caps

• Spool net

• Embroidery bobbin thread

• Dust cover

• 1 large screwdriver

• Dis shape screwdriver

• Seam ripper

• 4”x4” Embroidery hooks

• Embroidery foot controller

• Stylus pen

• Scissors

• USB cable

• Power cord

• Accessory bag

• Quick reference guide

• User manual

Brother PE540D 4x4 Embroidery Machine Review


This 120V digital embroidery machine measures 15.55" x 6.93" x 11.73" and weighs 18.078 lbs (with embroidery unit attached).


• User friendly

• Comes with on board tutorials and numerous pre-loaded embroidery styles

• Quiet operation

• Sturdy

• Convenient automatic needle threading system

• Features memory card slot to expand storage space for embroidery designs


• The 4” x 4” embroidery field offers ample space for most projects but it’s still smaller than what you’ll usually find with other larger machines

• Limited built-in memory

Consumer Ratings

Amazon Customer Reviews: Click Here

Despite the shortcomings listed above, Brother’s PE540D sewing machine has managed to earn high customer ratings. Customers have left glowing reviews for this product not just on the manufacturer’s website, but also on independent consumer review websites and sewing forums. The high rating that this product has earned speaks volumes about the kind of quality you should expect.

Brother PE540D Embroidery Machine Price

Today’s Price: Click Here


The Brother PE540D is definitely worth buying when you compare it to other similar machines in its class. It’s affordable, durable, easy to use, lightweight, and best of all, produces excellent quality embroidery designs. This machine is so much fun to use with its Disney themed designs. Overall, the Brother PE540D great value at its price range if you’re looking for a good home use embroidery-only machine for beginners.

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